Category Archives: Roller

Chain and Sprocket for Water Treatment Systems

The main purpose of the water treatment system is to purify the hardness of the water and make it useful for the delicate purposes. This system needs a mechanical procedure to lead the water to the purification. Chain sprocket is installed in the system to keep the activity of the service on during the procedure. It holds the system in a cyclic manner and generates the power to purify the water.

 Some features of the component and its installation

There are some features in the component, which are highly required in a healthy filtration system. Those are like the following ones.

 Preciseness
The preciseness is highly essential in the chain sprocket for water treatment complex. Preciseness is essential because the component has to fit with the entire unit in the proper manner. It helps the unit to accomplish the actual work smartly and without any trouble. There are appropriate sizes of this component based on the type of the unit. It is necessary to install the perfect size and shape of the parts in the working unit.

 The material of the component
The material type of the component plays a vital role in the filtration process. The main purpose of the treatment is to get purified water that contains fewer amounts of blemishes. That is why; the components of the treatment system must be of good quality of materials. They should be free from erosions and easy to clean on the regular basis.

 Proper installation
The components should be installed in the proper manner to enjoy break free service from the treatment. If the installation is not proper then it may subject to sudden break down of the procedure at the time of need. That is why; the expert hand should take responsibilities of installing the entire unit.

One should follow the norms of the features and installation to enjoy ultimate service from the component called chain sprocket.

Know Carrying Idler Roller Types And Its Functions

Idlers:

Conveyor Belts are normally upheld on idler rollers. Now and again they are bolstered by strong wood or runway of steel sheet or a blend bolster involving the two kinds of backings put on the other hand.

There are two fundamental sorts of idlers:

 Carrying idlers

 Return idlers

Carrying Idlers:

The most usually utilized sort of carrying idler utilized for taking care of mass load comprise of three in line idler moves of equivalent length. The three equivalent length roll troughing idlers frame the belt into the best troughed shape to convey a greatest load cross segment.

For dealing with unit stack or for taking care of ostensible mass load, or for supporting belt consequently side, straight idlers are utilized, situated between sections connected specifically to the transport outline. Another sort of conveying idlers is utilized at the stacking focuses where the bump estimate and the heaviness of the material mama truly harm the belt if the belt were unbendingly upheld. Such idlers are called affect idlers. The most as often as possible utilized kind of effect idlers comprise of a three move gathering, each roll being made of separated strong circles. These idlers are otherwise called pad idlers.

Return idlers:

The return idlers which convey the heaviness of the vacant belt in the arrival side or the lower side of the transport are for the most part single roller straight idler. The primary measurements of the idler are the distance across and length. The measurements in millimeters of conveying and return idlers should be chosen from the accompanying:

63.5, 76.1, 88.9, 101.6, 108, 114.3, 127, 133, 139.7, 152.4, 168.3, 193.7.

Idler spacing:

The spacing of idlers on the stacked keep running of the transport, conveying mass material, relies upon the belt width, the particular weight of the mass material, the kind of the idler. The separating of the idlers in the stacking zone of the belt is about a large portion of the typical dividing of idlers in the conveying side.

An arrangement of self adjusting idler or preparing idler ought to be given at the conveying side and return side at an interim of 15m on the conveying run and 30m at the arrival run. It comprises of a standard troughed three roller idler mounted on swivel outline which is allowed to swivel inside a cutoff about a vertical turn. At the point when the belt moves off the crane the edge contacts on impelling roller with a slight weight and this makes the idler take a skewed position when a power demonstrations which tends to guide the belt back to its focal position. As the belt comes back to its focal position, it naturally restores the idler to its underlying position.

The idlers along the conveying and return side offer moving protection from the movement of the belt. It is considered by a fake coefficient of erosion, dimensionless, including moving protection of the idlers along the conveying and return sides of belt and the belt progression protection. This coefficient of grating has an essential estimation of 0.02 for ordinarily adjusted belt transports and the same has a fundamental estimation of 0.012 for downhill transport requiring a brake engine.

The essential estimation of 0.02 of the coefficient of rubbing is just appropriate to establishments utilized at 70% to 110% of their ostensible limit, outfitted with three roll conveying idlers for the upper side of the belt, a 30° side troughing edge, belt speed of around 5 m/s, encompassing temperature of around 20°C, and 108 to 159 mm breadth conveying idlers with metal roller and maze oil seals, together with idler dispersing of 1.0 to 1.5m for the conveying side and 3 m for the arrival side of the belt.

Under good conditions, for example, appropriately adjusted establishments to legitimately greased up metal rollers, the estimation of the coefficient of grating might be as low as 0.016. For negative conditions, for example, inadequately adjusted belt transports with old heading 'f' might be as high as 0.03.

Replacing Conveyor Roller: The Do’s and Don’ts

Understanding properly what information to have on hand when ordering replacement conveyor rollers can remove a lot of presumption work.

It can actually reduce the risk of ordering the incorrect roller conveyor and not having the correct part available when equipments break down. There are some general do’s and don’ts when you are ready to place the order for replacing the roller conveyor:

Do’s

  • When you are preparing for ordering take a note of make, model and serial number of the rollers you need and the corresponding conveyor. If the conveyor is custom made,  having the serial number will identify the special component that would be needed.
  • There are terms such as snub roller, which depending on the model of conveyor may have different part number based on where is the roller position. So always provide the description that where the roller is used else you may end up getting wrong part. Like 2.5” diameter snub roller has a different part number than the 2.5” diameter snub roller used with an 8” diameter pulley. So based on its position the part is defined.

Don’t

  • Never overlook the details like roller diameter and roller length. There are multiple roller part number for rollers in the approximate 2” diameter range. Some part numbers can be used in place of one another, but we want to replace the rollers with the rollers of same specification we have to be careful.
  • A 2” diameter x 12 gauge conveyor roller is often mistaken for the 1.9” diameter roller. To avoid such mistake use precision measurement tool, a pair of caliper, to measure the exact diameter.

By keeping in mind and considering the above points you can avoid the mistake of ending up with wrong sized part of the conveyor roller. But sometimes you can take the help of the technical person from roller conveyor supplier who arrives from the company and he can provide you with right information.

v-belt-pulley

The Miracle of The V Belt Pulley

V belt acts as a transmission belt that connects the pulley attached to it and transmits the force from the engine to the supplementary machinery which includes alternator, the hydraulic pump, and many other components.

v-belt-pulley

  • Function

The v belt pulley manufacturer makes the pulley attached with the v-belt for a particular purpose. The piston makes a movement whenever there is combustion of the fuel in a combustion engine. Pistons are connected to the rods and the movement of these pistons makes a crankshaft movement. The force from the rotation of the crankshaft makes the v-belt drive the v belt pulley also. So it is responsible for the high comfort during rides and also corrects operation of the engine.

  • Safety

The driver will have the feeling of comfort and safety as the ancillary components are in perfect working order. For instance, the pulley along with the v-belt is responsible for ensuring the operation of the air conditioning compressor so that it maintains the pleasant atmosphere inside the car. It also helps in the power steering assistance to the driver while driving. Electrical energy for the sparking and ignition of the engine or the ejection system is the work done by the v-belt. It also controls engine overheating by ensuring that the coolant circulates in the engine, preventing the worst situation.

  • Depreciation

Power cannot be supplied to the engine, or the engine might fail due to overheating as the water pump fails in such situation. Therefore torn v-belt is avoided as much as possible by the drivers. The main reason is friction that goes out of hand. So the replacement of belt at regular intervals as prescribed by the v-belt pulley manufacturer is a must.

 

Timing Chains Vs Timing Belts: The Bizarre Truths You Won’t Believe

 

If you haven’t heard about them, you belong to the majority who know little about car engines. The timing chain vs timing belt choice does the interesting reading and reminds that we should find out more about how engines work in a world of industry and technology.

Both serve the same purpose. But first, try to understand what the camshaft and crankshaft do. The camshaft ensures that the valves of the engine open and close at the right time. The crankshaft refers to a long metal rod that helps to turn the wheels. Both the timing chain and timing belt serve the same purpose in an internal combustion engine to synchronize the operations of the camshaft and crankshaft. The engine valves need to open and close at the appropriate time during the intake and exhaust stroke of the cylinder. If it is an interference engine, the timing belt or chain helps prevent the piston striking the valves. According to the engine configuration, the timing belt could drive other constituents like the oil pump and water pump.

While the timing chain represents a roller chain, the timing belt is a drive belt that has teeth on the inner side.

Consider the advantages of timing chain vs timing belt

A car engine needs either of them. Instead of timing chains or belts, gears can also be used to drive the camshafts. Timing belts work quietly in comparison to chains. Chains last longer but belts are more efficient, cheaper and lighter. Made of rubber and fiber, timing belts need to be replaced periodically according to the manufacturer’s instructions.

timing chain vs timing belt

Multipurpose Uses of Flexible Roller Conveyor

The flexible roller conveyor belt is essential equipment in any industry. It serves multiple purposes from washing and distribution of the raw materials to its packaging. In every step you may need a different kind of distributing belt. There is a wide range of variety in the width and height of the equipment. It ranges from the 1.2 inches width to the huge 8 inches width. You can select the apt one as per your requirement.

The Purposes of the Roller Conveyor

The multiple purposes of this equipment are-

  • To Push Towards Gravity

To drop anything towards the gravity this type of the flexible roller conveyor can be used. It is mostly used in newspaper or book printing.

  • To Wash the Raw Materials

In many industries, especially in the food industries, the raw materials have to be washed before the preparation. The rollers in the equipment help the materials to slide down smoothly. It can work even after the washing while distributing the thing for the next step of the preparation.

  • To Carry Heavy Loads in a Series of Works

This equipment can also be used to send or carry some heavy loads from one place to another. It is needed in the heavy works of the warehouses while performing the series of the works.

  • The Conveniences of Using It

There are a few conveniences of using flexible roller conveyor.

They are-

  1.   It makes the carrying of the loads easier.
  2.   The things on it come smoothly without any damage because of the rollers in the belt.
  3.   It saves time and increases productivity.

 

 

Conveyor Belts Supplier for Mining Industries

The portable conveyors have proved their presence on thousand of projects which are used for building, refurbishment, maintenance projects and also for disaster management.  The conveyor belt helps to increase the productivity, reduces the manpower and avoid  incidents which occur during mining.

There are few points while choosing a conveyor belt supplier for mining:

1. Do they provide surveys and inspections of your location: You want to know that you are using the best product and services. You want someone to know about the conveyor system especially for mining .

2. Do they have service crews: You want the conveyor belt supplier to be there when for expect them whether it's for installation, troubleshooting or preventative measures, the supplier should be available at the time of emergency.

3. Do they have an in-depth knowledge of everything that's available.

Some suppliers are having knowledge of heavyweight belt whereas some others are well versed in light weighted belting products. Your suppliers should be well versed in both because applying right solution to apply in each individual circumstances and the supplier should be familiar with component and accessory used in different type of systems.

4. Are they experienced with servicing customers like me?-  They should have experience servicing the industry and even competitors. Are they having knowledge of common issues they face on regular basis. Do they understand the needs individually and as a whole.

5. Will they prove the value that they're providing? - Your supplier should always think of ways to help you to save the money. Are they provide solutions to reduce or minimize the downtime? Are they help to reduce the need of labor.

6. Do they provide on-site training - You need to understand the applications of product so that you can handle emergencies . Some conveyor belt suppliers train the entire staff on various topics from safety to troubleshooting problems especially it is important for mining.

Flexible roller conveyor industrial and mining uses

The mining industry for production lines, transportation and production department uses heavy duty belt conveyor.  They are made from a main belt supported by conveyor rollers or conveyor idlers in a single lane or in a v shaped series. It is used mainly for conveying raw materials in a horizontal or inclined conveying system such as coal, gravel, sand, cement, grain and rocks.

A typical mining conveyor will use conveyor idler or heavy duty flexible roller conveyor. Conveyor systems bring incredible amount of benefits to business so they are used all over the world in hundreds of different industries. They mainly transport materials, merchandise and raw material. Conveyors reduce the security risk compared to forklift and move materials so they are installed almost anywhere. Conveyors are used in various industries such as automotive, agricultural, computer and electronics, food processing, aerospace and cans, mining industry so they come in variety of shape, sizes and weights.

Conveyor Rollers or Conveyor Idlers for the Mining Industry

Flexible roller conveyor is used in the mining industry due to its features such as strength, durability and also  low noise. A free wheeling roller design usually fit with adjustment screw to provide easy adjustment which eliminates misalignment of the shaft.

Externally a conveyor idler is much lighter than steel and provide a higher resistance to abrasion which is made of HPDE, high density polyethylene.

Structural resistance is very important when choosing the flexible roller conveyor. You can look for conveyor idlers with high quality aluminum which has reduced weight with no increase in weight.

Another important characteristic is the type of oil or grease use in the cartridge. A warm or tropical climate has a grease type mechanism whereas an arctic weather climate will work better with oil type mechanism.

The mining conveyor belt has high frequent maintenance as compared to other traditional industries and has the weight and volume moved by the conveyor is usually much higher due to the presence of dust and various other rubbles.

If there are abnormal noises, loose conveyor rollers, running deviation situation, motor reducer lubricant then it is essential to perform maintenance.

flexible roller conveyor

Get the Best Suppliers to Get The Best Quality of Belts and Rollers

The demand for conveyor belts varies from place to place and it mainly depends on its needs and usage. Rubber belt suppliers and manufacturers design the conveyer belts and rollers according to the specifications of the clients. These are widely used by people as it is flexible and light in weight. It reduces chance of accidents and injury to labors in the factory.

 

The rubber conveyor belts are used mainly in the food industry, grocery stores and the places that need speed processing of goods. These are designed in such a way that it can be installed without much difficulty. There are many rubber conveyor belt suppliers all over the world and they make more profits as these belts are cheap and are usually purchased in bulk.

 

Another type of conveyor belt is the PVC conveyor belts. PVC conveyor belt suppliers are making more profits due to versatility of the products. The PVC conveyor belts can be inclined easily at different angles as per needs of client. Polyvinyl chloride is considered to be the best for construction purpose as it is flexible, resistant to wear and tear and has low stretching ability. These are available in different color and it increases utility of product in different segments of market.

The idler rollers make work of the conveyor belts more easy and effective. If you are unaware of use of idler rollers, you may call the idler roller suppliers to know its use and precautions. The idler rollers may fail to function due to contaminations by the bearings and the rolling elements. The suppliers can guide about use of different belts in the best way as they deal with them every day.

Use of Idlers And Rollers in the Manufacturing Units

Use of Idlers And Rollers

The Impact Idler in India provides you a unique and effective solution as it does not react with the conveyor belts. These are easy to be maintain and do not involve unnecessarily cost. They are known for being excellent in strength and are highly resistant to corrosion. These are of great utility in any manufacturing industry as it simplifies their work.

The Impact Roller with Rubber Rings in Indiais designed in a way that the conveyor idlers become efficient to handle bulk materials throughout the world. A good quality of product is the one that combines strength, capabilities and expertise for handling materials. These are such that it conforms to the operational safety standards and acts accordingly. A good roller can make work of industries easy.

The Steel Roller Idlers in India enjoy a special market due to their high strength and performance. These are well suited for high as well as medium load applications. These run at high speeds and tensions and are an economical solution for all. These are generally smaller in diameter and have potentials for saving costs. These are rigid and support movement of heavy objects from one place to another.