Category Archives: Idler And Roller

Replacing Conveyor Roller: The Do’s and Don’ts

Understanding properly what information to have on hand when ordering replacement conveyor rollers can remove a lot of presumption work.

It can actually reduce the risk of ordering the incorrect roller conveyor and not having the correct part available when equipments break down. There are some general do’s and don’ts when you are ready to place the order for replacing the roller conveyor:

Do’s

  • When you are preparing for ordering take a note of make, model and serial number of the rollers you need and the corresponding conveyor. If the conveyor is custom made,  having the serial number will identify the special component that would be needed.
  • There are terms such as snub roller, which depending on the model of conveyor may have different part number based on where is the roller position. So always provide the description that where the roller is used else you may end up getting wrong part. Like 2.5” diameter snub roller has a different part number than the 2.5” diameter snub roller used with an 8” diameter pulley. So based on its position the part is defined.

Don’t

  • Never overlook the details like roller diameter and roller length. There are multiple roller part number for rollers in the approximate 2” diameter range. Some part numbers can be used in place of one another, but we want to replace the rollers with the rollers of same specification we have to be careful.
  • A 2” diameter x 12 gauge conveyor roller is often mistaken for the 1.9” diameter roller. To avoid such mistake use precision measurement tool, a pair of caliper, to measure the exact diameter.

By keeping in mind and considering the above points you can avoid the mistake of ending up with wrong sized part of the conveyor roller. But sometimes you can take the help of the technical person from roller conveyor supplier who arrives from the company and he can provide you with right information.

The essential elements of Belt Conveyor

 

Belt conveyor is the standard equipment in any modern industry. This equipment is used to carry the packaged product or the raw material from one place to another in the short distance. The industries purchase this equipment from the belt conveyor supplier. The buyers should have some simple knowledge about the essential elements of the belt conveyor.

The Essential Elements of Belt Conveyor

This equipment is a simple transport machine that works in the loop for short distance. The essential elements in it are-

1. Pulley

It is designed with two pulleys from both sides. The rotation area of the belt is fixed between the two belts and moves in a specific path.

2. Electric Motor

It is the forcing part that drives the belt in its specific loop to transport the objects. The capacity of the motor ensures the speed level of the device. The speed is customizable in some products.

3. The Carrying Part

The carrying part is the most critical part of the device. Though this section the materials are moved. This part is made of different materials, and they ensure the types of the belts. Few are made with a polymer; rubber etc. and few are made with rollers. The rollers also have different materials though usually aluminum and steel rollers are the more popular.

4. Idler

The two endpoints of the belts are called carrying side and the return side. These two parts need the supports of two idlers.

The renowned belt conveyor supplier takes the responsibility to take charge of testing the quality of the elements to ensure the customers.

v-belt-pulley

The Miracle of The V Belt Pulley

V belt acts as a transmission belt that connects the pulley attached to it and transmits the force from the engine to the supplementary machinery which includes alternator, the hydraulic pump, and many other components.

v-belt-pulley

  • Function

The v belt pulley manufacturer makes the pulley attached with the v-belt for a particular purpose. The piston makes a movement whenever there is combustion of the fuel in a combustion engine. Pistons are connected to the rods and the movement of these pistons makes a crankshaft movement. The force from the rotation of the crankshaft makes the v-belt drive the v belt pulley also. So it is responsible for the high comfort during rides and also corrects operation of the engine.

  • Safety

The driver will have the feeling of comfort and safety as the ancillary components are in perfect working order. For instance, the pulley along with the v-belt is responsible for ensuring the operation of the air conditioning compressor so that it maintains the pleasant atmosphere inside the car. It also helps in the power steering assistance to the driver while driving. Electrical energy for the sparking and ignition of the engine or the ejection system is the work done by the v-belt. It also controls engine overheating by ensuring that the coolant circulates in the engine, preventing the worst situation.

  • Depreciation

Power cannot be supplied to the engine, or the engine might fail due to overheating as the water pump fails in such situation. Therefore torn v-belt is avoided as much as possible by the drivers. The main reason is friction that goes out of hand. So the replacement of belt at regular intervals as prescribed by the v-belt pulley manufacturer is a must.

 

Conveyor Belts Supplier for Mining Industries

The portable conveyors have proved their presence on thousand of projects which are used for building, refurbishment, maintenance projects and also for disaster management.  The conveyor belt helps to increase the productivity, reduces the manpower and avoid  incidents which occur during mining.

There are few points while choosing a conveyor belt supplier for mining:

1. Do they provide surveys and inspections of your location: You want to know that you are using the best product and services. You want someone to know about the conveyor system especially for mining .

2. Do they have service crews: You want the conveyor belt supplier to be there when for expect them whether it's for installation, troubleshooting or preventative measures, the supplier should be available at the time of emergency.

3. Do they have an in-depth knowledge of everything that's available.

Some suppliers are having knowledge of heavyweight belt whereas some others are well versed in light weighted belting products. Your suppliers should be well versed in both because applying right solution to apply in each individual circumstances and the supplier should be familiar with component and accessory used in different type of systems.

4. Are they experienced with servicing customers like me?-  They should have experience servicing the industry and even competitors. Are they having knowledge of common issues they face on regular basis. Do they understand the needs individually and as a whole.

5. Will they prove the value that they're providing? - Your supplier should always think of ways to help you to save the money. Are they provide solutions to reduce or minimize the downtime? Are they help to reduce the need of labor.

6. Do they provide on-site training - You need to understand the applications of product so that you can handle emergencies . Some conveyor belt suppliers train the entire staff on various topics from safety to troubleshooting problems especially it is important for mining.

Flexible roller conveyor industrial and mining uses

The mining industry for production lines, transportation and production department uses heavy duty belt conveyor.  They are made from a main belt supported by conveyor rollers or conveyor idlers in a single lane or in a v shaped series. It is used mainly for conveying raw materials in a horizontal or inclined conveying system such as coal, gravel, sand, cement, grain and rocks.

A typical mining conveyor will use conveyor idler or heavy duty flexible roller conveyor. Conveyor systems bring incredible amount of benefits to business so they are used all over the world in hundreds of different industries. They mainly transport materials, merchandise and raw material. Conveyors reduce the security risk compared to forklift and move materials so they are installed almost anywhere. Conveyors are used in various industries such as automotive, agricultural, computer and electronics, food processing, aerospace and cans, mining industry so they come in variety of shape, sizes and weights.

Conveyor Rollers or Conveyor Idlers for the Mining Industry

Flexible roller conveyor is used in the mining industry due to its features such as strength, durability and also  low noise. A free wheeling roller design usually fit with adjustment screw to provide easy adjustment which eliminates misalignment of the shaft.

Externally a conveyor idler is much lighter than steel and provide a higher resistance to abrasion which is made of HPDE, high density polyethylene.

Structural resistance is very important when choosing the flexible roller conveyor. You can look for conveyor idlers with high quality aluminum which has reduced weight with no increase in weight.

Another important characteristic is the type of oil or grease use in the cartridge. A warm or tropical climate has a grease type mechanism whereas an arctic weather climate will work better with oil type mechanism.

The mining conveyor belt has high frequent maintenance as compared to other traditional industries and has the weight and volume moved by the conveyor is usually much higher due to the presence of dust and various other rubbles.

If there are abnormal noises, loose conveyor rollers, running deviation situation, motor reducer lubricant then it is essential to perform maintenance.

flexible roller conveyor

How Should Conveyor Rollers And Idlers be Used?

The rollersuse automatic or semi-automatic foundation for smooth conveyance of objects. The Guide Roller forms an important part of the conveyor system and it helps in transporting bulky things. The conveyor rollers are widely used in packaging, electronics, food processing and automobile industries. There are different types of conveyor rollers used for transportation of weights.

The load applied on the Transition Idlers is used according to its capacity. The conveyor belt roller manufacturersdesign it in such a way that it can do automatic cleaning. The Impact Rollers With Rubber Rings are usually made of stainless steel, PVC and aluminium. The rollers are rust resistant and it allows water to be sprayed on materials that they carry out. These are efficient and noiseless and are created by using conductive bushes, bearings and crimped edges.

The Carrying Idler Manufacturers have designed it in such a way that it slips off the tubes and reduces wear and tear of the system. These can be installed easily and its corrosion resistant tubes help the rollers to move faster with the load. The transition idlers are less expensive and are a flexible option for areas where noise is not a major concern.

The return idler manufacturerscan handle heavy loads and can be installed easily for use. These are used when materials are to be transported with minimum pitch. Due to low cost and simplicity, these are efficient in shifting heavy loads that need to be shipped quickly. The Troughing Idlers are manufactured by using different materials and are also fabricated properly for smooth transition of bulk materials.

Use of Idlers And Rollers in the Manufacturing Units

Use of Idlers And Rollers

The Impact Idler in India provides you a unique and effective solution as it does not react with the conveyor belts. These are easy to be maintain and do not involve unnecessarily cost. They are known for being excellent in strength and are highly resistant to corrosion. These are of great utility in any manufacturing industry as it simplifies their work.

The Impact Roller with Rubber Rings in Indiais designed in a way that the conveyor idlers become efficient to handle bulk materials throughout the world. A good quality of product is the one that combines strength, capabilities and expertise for handling materials. These are such that it conforms to the operational safety standards and acts accordingly. A good roller can make work of industries easy.

The Steel Roller Idlers in India enjoy a special market due to their high strength and performance. These are well suited for high as well as medium load applications. These run at high speeds and tensions and are an economical solution for all. These are generally smaller in diameter and have potentials for saving costs. These are rigid and support movement of heavy objects from one place to another.