Category Archives: Conveyor

Chain and Sprocket for Water Treatment Systems

The main purpose of the water treatment system is to purify the hardness of the water and make it useful for the delicate purposes. This system needs a mechanical procedure to lead the water to the purification. Chain sprocket is installed in the system to keep the activity of the service on during the procedure. It holds the system in a cyclic manner and generates the power to purify the water.

 Some features of the component and its installation

There are some features in the component, which are highly required in a healthy filtration system. Those are like the following ones.

 Preciseness
The preciseness is highly essential in the chain sprocket for water treatment complex. Preciseness is essential because the component has to fit with the entire unit in the proper manner. It helps the unit to accomplish the actual work smartly and without any trouble. There are appropriate sizes of this component based on the type of the unit. It is necessary to install the perfect size and shape of the parts in the working unit.

 The material of the component
The material type of the component plays a vital role in the filtration process. The main purpose of the treatment is to get purified water that contains fewer amounts of blemishes. That is why; the components of the treatment system must be of good quality of materials. They should be free from erosions and easy to clean on the regular basis.

 Proper installation
The components should be installed in the proper manner to enjoy break free service from the treatment. If the installation is not proper then it may subject to sudden break down of the procedure at the time of need. That is why; the expert hand should take responsibilities of installing the entire unit.

One should follow the norms of the features and installation to enjoy ultimate service from the component called chain sprocket.

A Guide to Heat Resistant Conveyor Belts that May Help the Users

Conveyor belts are essential equipment in all kinds of industries including the construction sites. It is the best mean to transport the internal materials in the production and construction sites. In this respect, the heat resistant conveyor belts manufacturer supplies the intended products to avoid any unfortunate situation caused by overheating.

 What is the heat resistance capacity in a conveyor belt?

This capacity is inbuilt. The internal wire connections are made through heat preventing capsules to avoid overheating and ignition of the fire under such circumstances. The wirings are formed to prevent the oil invasion and to overheat due to the problems with electricity connections. The products from the natural heat resistant conveyor belt manufacturer are quite essential for any site that needs the equipment. Otherwise, it may cause catastrophic result by carrying the fire throughout the entire transportation system.

Guidelines to choose the right one

The following points should be noted to choose the right equipment in this matter.

The wiring system must be encapsulated so that they cannot come in touch with intense heat.

The connection plug should also be made to filter the extra warmth, which can be dangerous for the system.

 To be extra cautious specific any chemicals and oil should not be used in the mechanism. It ensures the intended security at its best.

Apart from these necessary features, technical consciousness is essential to ensure the safety of the equipment, and that is only possible with the awareness and cautions on behalf of the users.

What are Timing Belts and Timing Chains?

You must have heard advice from your family or friend when you had bought a car to makes sure when the timing belt was done, but did you ever realized what timing belt is? It is essential in a car to about the purpose of the timing belt and also that when it was last changed.

Both of them performs the same function; they need to connect the camshaft and the crankshaft to keep them rotating in a sync. Despite having the similar functionality both are different component. They both have the benefits and disadvantages. They are not visible when you open the bonnet of the car as they are sheltered by the metal or plastic cover to watch them from debris.

The engine is fundamentally split up into two parts; one is the top part and the bottom one. Both the parts of the engine must rotate precisely on time with each other. And this is the accountability of the timing belt or chain to make sure that it happens without any malfunction. If it so happens that the timing goes out of sync only for a couple of degrees the engine will start showing symptoms like:

•    Miss-firing from intake or exhaust

•    Rough running

•    Difficult starting

•    Lack of power

•    Overheating

Timing belts Vs. Timing chains:

Timing belts:

It is made up of rubber which is reinforced with steel wire. It is flexible and there, is no metal contact it eliminates the need for any lubrication. The manufacturer recommends that there should be changing the timing belt between every 60,000 to 100,000 miles, you can ask the manufacturer for the exact recommendation to do so. The water pump can be replaced at the same time as the belt because it has done as much work as the belt.

Timing chain

It is made up of metal and resembles the chain as that of a motorbikes or bicycles. The chain also needs lubrication by engine oil. As a general rule, it only needs to be changed when it is giving specific problems. So the main benefit is that it lasts for long. It also makes louder noise while working.

 

10 Proven Methods for Conveyor Belt Productivity

The productivity of any machinery is not any magic but the result of effort and concern about the machine. There are several methods to keep up the performance of the machine like a conveyor belt. The conveyor belt suppliers might provide the warranty. Still, you should know about some basic ten methods to keep up the productivity of the conveyor belt.

 1. Right Installation

The conveyor belts consume some a particular area both vertically and horizontally. Two ends are pulled with two pulleys. Right installation is necessary to maintain significant proportion from all sides.

 2. Proper maintenance

The proper and scheduled maintenance and on-time replacement of the worn out parts keep the machine fit to perform better.

 3. Learn some basic fixing method

Some basic regular problems occur by all mechanism. It's better to learn to fix by own than to call an expert every time.

 4. Don’t overload the machine

You should be aware of the carrying and working limitation of the machine. Try not to overload it every time; otherwise, it may lose its productivity.

 5. Assemble the right components

You should assemble the specifically compatible parts of the particular model. It increases the conveyor belt productivity a lot.

 6. Flawless electricity connection

The earthing and voltage transmission of the electrical connection should be under regular check. Otherwise, it may damage the machine’s internal parts.

 7. Regular testing

The regular testing keeps the track about the performance of the machine.

 8. Train the workers

The workers, who regularly work with it, should be trained about the particular usage and loading the materials into it.

 9. Choosing the right belt

Different kinds of belts are meant for carrying various materials. You should be able to select the right one for your purpose.

 10. Upgrade the technology

Keep upgrading the technology to enjoy improved conveyor belt productivity from the machine.

Usually, the reputed conveyor belt suppliers make their customers aware of the necessary points in this matter.

Recorded History of Roller Conveyors Suppliers

concept is proven since the Egyptian civilization. The system was not technical then but manual. Though there are several proofs of this idea, the modern usage according to the recorded history was started in 1795. The roller conveyor suppliers grabbed the market following the vast harvest of the crops and grains. The system brought a kind of a relief to the workload of the agricultural landowners.

     Later Progression

 Since after its success in the usage to transport the crops in the farmhouses, the coal industries started to use this system from the 19th century. After this time, all kinds of factories and industries started to the used conveyor system and began to employ workers for this system.

 It was 1908 when Hymel Goddard from Logan Company made a brand of the roller conveyor. This new trade became popular in the industries within five years of its launching due to its convenient working method.

 Henry Ford was the first one, who added the assembly line in the main frame of the system in 1913. This modification made the method a bit technical. It reduced the need for labors in the industries.

 Since 1920, the technique started to become smarter along with covering a larger distance. It started to cover the range of 8 kilometers in the coal industries.

 The usage of this mechanism takes vast charges under its responsibility from the time of World War II. From this time, the labor employment was considerably reduced than ever before. It increased the profit from the production.

     Recent Recorded History

 The roller conveyors suppliers started to modify this system into its recent technical form since from the 1970s’. After that along with the time, the technology has been upgraded to add different smart features to this mechanism.

Heat resistant conveyor belt specification

If you are the owner of the cement industry, steel industry, recycling plants, the chemical industry, etc, then you must be known to the problem of high temperatures in the machines at your plant. To reduce heating up your machines, you need heat resistant conveyor belt.

Various conveyor belt exporters and suppliers sell heat resistant conveyor belts at appropriate prices.

•    Made of anti-corrosive material

The heat conveyor belts are made with the anti-corrosive material. So, there would be no chance of corrosion on your heat resistant belt.

•    Heat resistant

The belt is heat resistant as it is made with materials which resist heat. After buying this heat resistant conveyor belt, you will come to know that without it, machinery in your plants might have been heated up. You can purchase contact with the best conveyor exporters.

•    Robustly constructed

These heat resistant conveyor belts are robustly built by the efficient and robust workforce. The heat conveyor belt is designed by various professional experts of conveyor belt exporters.

•    Affordable rates

You will get this heat-resistant conveyor belt at affordable rates with some discounts also. Various conveyor belt suppliers are making this product available at low prices to their customers.

•    Online service

You can order heat conveyor resistant belt by contacting on online websites. You can search the heat conveyor belt and choose the size you need for your plant. Contact the heat conveyor belt suppliers and get best heat resistant conveyor belt at your place.

Replacing Conveyor Roller: The Do’s and Don’ts

Understanding properly what information to have on hand when ordering replacement conveyor rollers can remove a lot of presumption work.

It can actually reduce the risk of ordering the incorrect roller conveyor and not having the correct part available when equipments break down. There are some general do’s and don’ts when you are ready to place the order for replacing the roller conveyor:

Do’s

  • When you are preparing for ordering take a note of make, model and serial number of the rollers you need and the corresponding conveyor. If the conveyor is custom made,  having the serial number will identify the special component that would be needed.
  • There are terms such as snub roller, which depending on the model of conveyor may have different part number based on where is the roller position. So always provide the description that where the roller is used else you may end up getting wrong part. Like 2.5” diameter snub roller has a different part number than the 2.5” diameter snub roller used with an 8” diameter pulley. So based on its position the part is defined.

Don’t

  • Never overlook the details like roller diameter and roller length. There are multiple roller part number for rollers in the approximate 2” diameter range. Some part numbers can be used in place of one another, but we want to replace the rollers with the rollers of same specification we have to be careful.
  • A 2” diameter x 12 gauge conveyor roller is often mistaken for the 1.9” diameter roller. To avoid such mistake use precision measurement tool, a pair of caliper, to measure the exact diameter.

By keeping in mind and considering the above points you can avoid the mistake of ending up with wrong sized part of the conveyor roller. But sometimes you can take the help of the technical person from roller conveyor supplier who arrives from the company and he can provide you with right information.

Different Aspect While Measuring the Durometer of a Conveyor Belt

Durometer is the hardness measurement unit of an object. This measurement is necessary to learn about the work capability and utility of a product concerning its price. This measure takes a pivotal role while dealing with the conveyor belts.

Usually, the conveyor belt exporters use a device called durometer on their exported products to establish their usefulness.

This device has some particular procedure to execute the test. Some things should be noticed while performing the tests.

How is the Durometer used?

The measurement with this device and unit includes many aspects of the product. As it is the quality testing procedure, it is done professionally and precisely.

   The size and length ensure the workload endurance capability of the product. Therefore, it is an aspect of the calculation. But at the same time, it is also true that the quality of the object does not depend on its size or length.

   The material used in the belt too ensures its quality. The hardness of the materials (polymer, rubber) is tested. The conveyor belt exporters usually do the tests in horizontal level from the sides of the belt.

   Along with these, the preciseness of the assessment in the sizes and flexibility should be noted. Primarily, the flexibility of the rollers in the endpoints of the belt tends to ensure its work capability.

The products tested by the device are considered as the certified products and eligible to be sold under the brand name of a company.

The essential elements of Belt Conveyor

 

Belt conveyor is the standard equipment in any modern industry. This equipment is used to carry the packaged product or the raw material from one place to another in the short distance. The industries purchase this equipment from the belt conveyor supplier. The buyers should have some simple knowledge about the essential elements of the belt conveyor.

The Essential Elements of Belt Conveyor

This equipment is a simple transport machine that works in the loop for short distance. The essential elements in it are-

1. Pulley

It is designed with two pulleys from both sides. The rotation area of the belt is fixed between the two belts and moves in a specific path.

2. Electric Motor

It is the forcing part that drives the belt in its specific loop to transport the objects. The capacity of the motor ensures the speed level of the device. The speed is customizable in some products.

3. The Carrying Part

The carrying part is the most critical part of the device. Though this section the materials are moved. This part is made of different materials, and they ensure the types of the belts. Few are made with a polymer; rubber etc. and few are made with rollers. The rollers also have different materials though usually aluminum and steel rollers are the more popular.

4. Idler

The two endpoints of the belts are called carrying side and the return side. These two parts need the supports of two idlers.

The renowned belt conveyor supplier takes the responsibility to take charge of testing the quality of the elements to ensure the customers.

Extend Conveyor Pulley Life and Cut the Cost with Relagging

Conveyor pulley manufacturers suggest that many irregularities creep in over the period with conveyor mechanics, changing production rate and harsh environmental conditions effects equally.

Below are the lists of few such experienced problems with our solutions to help resolve them.

•    Excessive conveyor belt top cover wears over its surface: This is caused due to material built upon pulley face of the return idler or on the conveyor structure itself. For it install secondary belt cleaning system that checks skirting and improve material containment. Clean the rollers and adequately align idlers this will help the life of pulley

•    Excessive pulley cover wears: This problem is caused due to insufficient traction between belt and drive pulley. Always check that drive pulley is free of build-up. Check for the material build-up on the pulley face or also the conveyor structure. Conveyor pulley manufacturers suggest for reducing this you can install vee plow type belt cleaner.

•    Excessive edge wear: This is also caused due to material build-up on the pulley surface or conveyor structure. Do an inspection and do control belt alignment. Check skirting and install belt cleaners.

•    Belt run off at head pulley: Most often it is the result of the belt not tracking. Improve material contentment, check skirting and installation of the belt cleaners in front pulley can help.

•    Belt slips when the conveyor started: Caused due to insufficient traction between belt and drive pulley. For this one should see that drive pulley is free of build-up. La drives pulley and increases the belt tension.

•    Vulcanize splice failure: When any materials get trapped between the pulley and the belt. Improve contentment at load point and along the conveyor. One must install the belt cleaner plows in front of the high pulley.

•    Longitudinal grooves or crack in the bottom cover: Caused due to material build-up on the pulley face or conveyor structure. Clean the system and improve material containment.

There are certain precautions which should be taken for the long life of the conveyor pulley, or else it depreciates with time, and you might have to change the system. HIC INTERNATIONAL CO INC http://www.universaldelhi.org/ is the largest producer of the conveyor pulley for industrial purpose and also lets us knows the care that should be taken for its long life.